Get the best induction power supply tailored precisely to fit your specific induction heating application, production process, workpiece and manufacturing environment. Whether your process includes shrink fitting, stretching, joining, melting, annealing or surface hardening, eldec’s CUSTOM LINE generators provide tailor-made answers.
Each device is configured specifically for the part – large or small – and the induction process. A huge range of options are available, including single or multiple outputs and a wealth of power and frequency combinations.
Customized solutions for medium, high and low frequency processes are available as well as for situations requiring dual frequency or simultaneous dual frequencies. Links for additional information for each type of customized solution are listed below:
- CUSTOM LINE MF (medium frequency)
- CUSTOM LINE HF (high frequency)
- CUSTOM LINE SDF® (simultaneous dual frequency)
- CUSTOM LINE DF (dual frequency)
- CUSTOM LINE LF (low frequency)
CUSTOM LINE induction heating generators for your specific application, production process and components
What all CUSTOM LINE power supplies have in common is eldec’s high standard of quality. Our sophisticated induction technology is synonymous with safety, efficiency, precision and reliability. Simplified, intuitive controls walk the operator through process setup step-by-step, ensuring operation easy and repeatable. Multiple safety features make CUSTOM LINE generators short and idle proof, protecting the equipment as well as the operator. eldec transformers and throttles provide optimum power density. Energy consumption efficiency ratings are logged at better than 90%. And, each generator is built with standardized, high quality components that are rigorously tested and virtually maintenance-free.
Medium frequency models range from 8 to 40 kHz with power ranges from 200 to 1,500 kW. High frequency CUSTOM LINE generators range from 80-400 kHz with power ranges from 100 to 1,500 kW. Low frequency models cover frequency ranges from 2 to 8 kHz with power ratings from 50 to 500 kW. Generators with simultaneous dual frequency capabilities can be ordered with power ratings of 50 to 3000 kW and frequencies ranging from 10 kHz to 25 kHz and 150 kHz to 350 kHz. Dual frequency generators – those that are capable of switching from one frequency to another for multiple operations – are available in medium frequency ranges of 80 to 20 kHz, 10 to 25 kHz or 16 to 40 kHz. High frequency ranges include 140 to 350 kHz or 160 to 400 kHz.
Customized induction generators with a wide range of configurations and options
All CUSTOM LINE generators include the following advantages:
- High power density
- Precise energy dosing
- Single or multiple outputs
- Maintenance free
- Intuitive operator interface
- Energy-efficient technology
- Simultaneous or dual frequency models available
- Built-in safety features
- Can be integrated into larger systems
- High precision and maximum flexibility
Configurations and options include:
- Supply voltage 200 V, 380 V, 400 V, 480 V, 560 V
- Hose bundle of up to 15 m length
- Profibus interface
- Serial/parallel switch
- Quick-change device (coax/cable box)
- Ground fault monitoring
- Energy controller
- Pyrometer temperature control
- Temperature logger
- Cable box with heating cable for shrink applications
- Foot switch/pedal
- Brazing pistol
- Current and voltage indicators
- Cooling systems on request
Generators designed for a wide variety of applications:
Here are a few examples of applications for CUSTOM LINE power supplies:
- Brazing squirrel cage rotors for large electric motors
- Brazing large parts with high power
- Shrink fitting components for small to mid-size electric motors
- Induction annealing, induction tempering, metal de-coating
- Stripping insulation from copper wire
Schedule a consultation with induction heating experts
New applications that are a great match for the CUSTOM LINE series of induction generators are discovered every day. If you have an application that you think might apply and is not on this list, talk with our experienced technicians. They can help you choose the right model for your situation and custom design a power supply and inductor for your workpiece, process and manufacturing environment. Give us a call or send a request for a consultation. Our technicians have extensive experience in many types of induction heating applications.